Waste Heat Recovery and Cooling Equipment for Styrene Monomer Plant (SM Plant)

The reaction cell of a styrene monomer plant mainly consists of a dehydrogenation reactor and a waste heat recovery heat exchanger called the WHE (Waste Heat Exchangers). The WHE is a generic term used to refer to multiple heat exchangers , but especially the EB-Steam Superheater in the utmost upstream requires know-how in designing and manufacturing. Therefore, a limited number of manufacturers worldwide have a track record in this field. We are highly acclaimed by customers domestic and international customers for a glorious track record for the past twenty years.

Waste Heat Recovery and Cooling Equipment for Styrene Monomer Plant (SM Plant)

Features

We can provide the optimum equipment in renovating the existing plant under restricted conditions as well as constructing a plant newly with our know-how and countermeasures technologies unique to this equipment based on our rich track record, experiences, and researches in the past.

  • Performance design to make up for the lack of heat transfer performance due to a bypassed flow in a shell-side fluid apt to appear in a large-scale exchanger.
  • Structural and manufacturing technologies to prevent malfunction due to carbon deposition unique to this process.
  • Vibration control engineering.

LIST OF DELIVERIES (1/3)
REACTORS AND WASTE HEAT EXCHANGERS IN STYRENE SERVICE SINCE 1981

Year of
Order
Process
Plant Contractor
Client
Location
Capacity
(MTA)
Scope of Supply
1981 Monsanto-Lummus
Lummus Crest
Amoco Chemicals
U.S.A.
300,000 MR-3200
MR-3201
TT-3231
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
1986 Monsanto-Lummus
Lummus Crest
Yanshan
Petrochemical
P.R.China
60,000 DC-301
DC-302
EA-302
EA-304
EA-306
EA-307
FA-303
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
EB/Steam Superheater
Medium Pressure WHE
Low Pressure WHE
Medium Pressure Steam Drum
1986 Monsanto-Lummus
Lummus Crest
Qilu Petrochemical
P.R.China
60,000 DC-301
DC-302
EA-302
EA-304
EA-306
EA-307
FA-303
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
EB/Steam Superheater
Medium Pressure WHE
Low Pressure WHE
Medium Pressure Steam Drum
1987 Monsanto-Lummus
Toyo Engineering
Idemitsu Petrochemical
Japan
110,000 SD-V301
SD-V302
SD-E302
SD-E303
SD-E304
SD-V309
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
EB/Steam Superheater
Medium Pressure WHE
Medium Pressure Steam Drum
1988 Monsanto-Lummus
Lucky Engineering
Lucky
Polychemical
Korea
120,000 EA-1304
EA-1306
EA-1307
FA-1303
EB/Steam Superheater
Medium Pressure WHE
Low Pressure WHE
Medium Pressure Steam Drum
1989 Monsanto-Lummus
Hitachi Ltd.
Nippon Steel Chemical
Japan
200,000 E-3304
E-3306
E-3307
T-3303
EB/Steam Superheater
Intermediate Pressure WHE
Low Pressure WHE
Intermediate Pressure Steam Drum
1990 Monsanto-Lummus
Toyo Engineering
Idemitsu
Petrochemical
Japan
200,000 SM-V301
SM-V302
SM-E302
SM-E303
SM-E304
SM-E309
SM-V309
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
EB/Steam Superheater
Medium Pressure WHE
Low Pressure WHE
Medium Pressure Steam Drum

LIST OF DELIVERIES (2/3)

Year of
Order
Process
Plant Contractor
Client
Location
Capacity
(MTA)
Scope of Supply
1990 Monsanto-Lummus
Toyo Engineering
P.T. Styrindo Mono Indonesia 100,000 EA-304
EA-306
EA-307
FA-303
EB/Steam Superheater
Medium Pressure WHE
Low Pressure WHE
Medium Pressure Steam Drum
1993 UOP
Technip
Tabriz
Petrochemical
Iran
90,000 22-E304
22-E306
22-E307
22-V303
EB/Steam Superheater
Intermediate Pressure WHE
Low Pressure WHE
Intermediate Pressure Steam Drum
1995 Raytheon E&C
Niigata
Engineering
Denki Kagaku
Japan
240,000 TT-201R
TT-229R
Reactor Feed Preheater
(Modified Replacement)
Reactor Reheater
(Modified Replacement)
1996 Monsanto-Lummus
Idemitsu
Engineering
Idemitsu
Petrochemical
Japan
110,000 SD-E303 EB/Steam Superheater
(Modified Replacement)
1996 Monsanto-Lummus LG Chemical
Korea
180,000 EA-2304 EB/Steam Superheater
(Modified Replacement)
1997 Monsanto-Lummus
Mitsubishi
Heavy Industries
Jilin Chemical
Industries
P.R. China
100,000 DC-301
DC-302
EA-302
EA-304
EA-306
EA-307
FA-303
1st Stage Reactor
2nd Stage Reactor
RM/Steam Interchanger
EB/Steam Superheater
Intermediate Pressure WHE
Low Pressure Steam Drum
Intermediate Pressure Steam Drum
1997 UOP
JGC Corporation
P.T. Trans-Pacific Styrene
Indonesia
(Project suspended)
500,000 40-E-304
40-E-306
40-E-307
40-V-303
EB/Steam Superheater
Intermediate Pressure WHE
Low Pressure WHE
Intermediate Pressure Steam Drum
2000 Monsanto-Lummus LG Chemical
Korea
120,000 EA-1304 EB/Steam Superheater
(Modified Replacement)
2001
2004
Monsanto-Lummus
Mitsubishi
Heavy Industries
Monsanto-Lummus
GPPC
P.T. Styrindo Mono Indonesia
GPPC
Taiwan
240,000
130,000
2EA-304
2EA-306
2EA-307
2FA-303
EA-353X
EB/Steam Superheater
Medium Pressure WHE
Low Pressure Steam Drum
Medium Pressure Steam Drum
(Replacement of other type WHE’s)
EB/Steam Superheater
(Modified Replacement)

LIST OF DELIVERIES (3/3)

Year of
Order
Process
Plant Contractor
Client
Location
Capacity
(MTA)
Scope of Supply
2005 Monsanto-Lummus Idemitsu
Petrochemical
Japan
200,000 SM- E303 EB/Steam Superheater
(Modified Replacement)

Contact

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